Benefits: Improved efficiency with ultrasonic-assisted machining; Contour accuracy controllable within 0.01 mm; Excellent surface finish with contour roughness of 0.2 μm
NEV Structural Parts
Material: Silicon Nitride
Machine tool: UGT-500
Industry: Automotive
Cutting Tool: /
Features: Outer Contour and T-Slot Machining
Benefits: Improved efficiency with ultrasonic-assisted machining; Contour accuracy controllable within 0.01 mm; Excellent surface finish with contour roughness of 0.2 μm
Crankshaft
Material: Ductile Cast Iron
Machine tool: ULH400-5AXIS
Industry: Automotive
Cutting Tool: Tungsten Carbide Drill
Features: D8.8×120 mm Oil Hole Drilling
Benefits: More stable machining with integrated ultrasonic spindle; Tool life extended from 150 pcs to 485 pcs, increased by 223%; Tool cost saved over 70%
Crankshaft
Material: Ductile Cast Iron
Machine tool: ULH400-5AXIS
Industry: Automotive
Cutting Tool: Tungsten Carbide Drill
Features: D8.8×120 mm Oil Hole Drilling
Benefits: More stable machining with integrated ultrasonic spindle; Tool life extended from 150 pcs to 485 pcs, increased by 223%; Tool cost saved over 70%
304 Stainless Steel High-Glossy Chamfering
Material: 304 Stainless Steel
Machine tool: ULW-400
Industry: Automotive
Solution: Ultrasonic Machining System
Features: Internal Chamfering
Benefits: Investment cost down by 58%; Footprints down by 48%, from 4.827 m² to 2.529 m²; Cycle time down by 33%, from 24s to 16s
304 Stainless Steel High-Glossy Chamfering
Material: 304 Stainless Steel
Machine tool: ULW-400
Industry: Consumer Electronics
Solution: Ultrasonic Machining System
Features: Internal Chamfering
Benefits: Investment cost down by 58%; Footprints down by 48%, from 4.827 m² to 2.529 m²; Cycle time down by 33%, from 24s to 16s
304 Stainless Steel High-Glossy Chamfering
Material: 304 Stainless Steel
Machine tool: ULW-400
Industry: Automotive
Solution: Ultrasonic Machining System
Features: Internal Chamfering
Benefits: Investment cost down by 58%; Footprints down by 48%, from 4.827 m² to 2.529 m²; Cycle time down by 33%, from 24s to 16s
Sapphire Through-Hole Sidewall Machining
Material: Sapphire
Machine tool: ULW-400
Industry: Automotive
Cutting Tool: Solid PCD Micro-Edge Cutting Tool
Features: D2.5x0.8mm Through-Hole
Benefits: Hole wall roughness down by 84%, from Sa 293nm to 46nm; No need of polishing
