Carbon-Ceramic Brake Machining
Benefits:
+ Improved surface quality with no obvious clipping, cracking, delamination or fiber pull-out
+ Cycle time down by 47%, from 120 min to 64 min
Silicon Nitride Plate Cover & Cavity Machining
Benefits:
+ Cutting force reduction with ultrasonic machining
+ Chipping decreases from 0.229mm to 0.02mm, 91%
+ Significant improvement in roughness and yield
Graphite Mold Flat Machining
Benefits:
+ Surface roughness down by 81%, from 744nm to 139 nm
+ Tool life increased by 3 times
Ultra-thin Glass Flat Surface Machining
Benefits:
+ Surface roughness Sa down by 52%, from 531nm to 254nm
+ No cutter marks or cracks
Sapphire Through-Hole Sidewall Machining
Benefits:
+ Hole wall roughness improved from by 85%, 293nm to 46nm
+ No need for polishing
Curved Surface Machining of Aluminosilicate Glass
Benefits:
+ Lower surface roughness
+ Cutter profile tolerance consistently within 0.01mm, facilitating stable mass production and reduced polishing
+ 14 times tool life increase, from 100 to 1500 pieces
Forged Titanium Alloy Deep Blind Cross-Hole Drilling
Benefits:
+ Cycle time down by 73%, from 55 seconds to 15 seconds
+ Smooth hole wall without discoloration
+ No observable burrs and no need for manual deburring
Titanium Alloy Phone Enclosure Side Milling
Beneftis:
+ Tool life doubled
+ Surface roughness down by 50%
+ Burr reduction and lower manual deburring costs
+ Clean machining without cutting fluids
AlSiC Threaded Hole Machining
Benefits:
+ Tool life improved by 300 times (54 holes/tool)
+ Cycle time shortened by 90%, from 3600s/hole to 360s/hole
+ Replacing manual operation to CNC thread milling