Benefits:

+ Reduced cutting force and improved surface quality

+ Blade roughness reduced by 56%, from Sa 0.93μm to Sa 0.408μm

Benefits:

+ Cycle time down by 31.8%

+ Tool life up by 63 times to 3,180 holes/tool

+ Qualified hole dimensional accuracy

Benefits:

+ Cycle time shortened by 49%

+ Qualified hole wall roughness Ra 0.24μm

+ Machining efficiency and yield improved

Benefits:

+ Lower cutting force and reduced tool wear with ultrasonic machining

+ Machining length per tool increased by 33% to avg. 80 meters

Benefits:

+ Hole wall quality improved

+ Burrs reduced by 91.6%, from 1.206mm to 0.101mm

+ Cost saving from replacing manual operation with CNC machining

Benefits:

+ No cracks or chippings

+ Tool life up by 800 times, from less than one hole to over 200 holes

+ Significant cost saving from replacing manual operation with CNC machining

Benefits:

+ Lower cutting force and significant burr reduction

+ Qualified hole dimensional accuracy

+ Hole wall roughness decreased by 88%, from 1.629μmto Ra 0.181μm

+ Cycle time shortened by 40%

Benefits:

+ No burrs or flanging at hole edges

+ Tool life improved by 9 times to 50 holes/tool

+ Cycle time shortened by 51%, from 530s to 260s per hole

Benefits:

+ Significant cutting force reduction with ultrasonic machining

+ Minimized cracks and chippings

+ Cycle time shortened by 75%, from 660min to 165min

Benefits:

+ Lower cutting force, reduced sub surface damage (SSD) and cracks

+ Minimized surface carbonization with picosecond laser cutting