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3D-Printed Titanium Alloy Spinal Cage Milling

Benefits:

+ Cycle time down by over 50%, from 25min to 12min

+ Tool life up by 50%+

+ Surface roughness Ra<0.6μm

+ Significant burr reduction, no need of manual deburring

+ Lower scrap rate

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Quartz Glass Showerhead Drilling

Benefits:

+ Continuous Drilling of 1,200 D0.5x5mm holes

+ Cycle time reduced by 72%, from 270s to 75s per hole

+ Hole edge chipping decreased by 68%, from 0.4mm to 0.13mm

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Quartz Glass Substrate Chamfer & Side Machining

Benefits:

+ 88% cycle time reduction, from 120min to 14.5min

+ Qualified roughness without grinding marks

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Single Crystal Silicon Showerhead Hole Drilling

Benefits:

+ No chipping around hole edges

+ Cycle time reduced by 50%, from 9min to 4.5minper hole

+ Stable and continuous drilling of over 6,000 holes with one cutting tool

+ Significant improvement of hole roundness and positional tolerance

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Single Crystal Silicon Showerhead Hole Drilling

Benefits:

+ Continuous machining of over 1,000 D0.45x23mm ultra-deep holes

+ No obvious chipping around hole edges

+ Hole roundness 0.003mm

+ Hole wall roughness down by 99%, from Ra 6.54μm to Ra 0.088μma

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Superalloy Blisk Machining

Benefits:

+ Reduced cutting force and improved surface quality

+ Blade roughness reduced by 56%, from Sa 0.93μm to Sa 0.408μm

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Stainless Steel Flight Engine Chiller Hole Drilling

Benefits:

+ Cycle time down by 31.8%

+ Tool life up by 63 times to 3,180 holes/tool

+ Qualified hole dimensional accuracy

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Titanium Alloy Hole Drilling

Benefits:

+ Cycle time shortened by 49%

+ Qualified hole wall roughness Ra 0.24μm

+ Machining efficiency and yield improved

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Superalloy Side Milling

Benefits:

+ Lower cutting force and reduced tool wear with ultrasonic machining

+ Machining length per tool increased by 33% to avg. 80 meters

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Superalloy Cotter-Pin Hole Drilling

Benefits:

+ Hole wall quality improved

+ Burrs reduced by 91.6%, from 1.206mm to 0.101mm

+ Cost saving from replacing manual operation with CNC machining

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