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3D-Printed Titanium Alloy Spinal Cage Milling

Workpiece

  • 3D-Printed Titanium Alloy TC4
  • 25x12x10mm

Challenges

  • Long cycle time
  • Short tool life
  • Poor performance
  • Severe burring and poor surface quality

Benefits

  • Cycle time down by over 50%, from 25min to 12min
  • Tool life up by 50%+
  • Surface roughness Ra<0.6μm
  • Significant burr reduction, no need of manual deburring
  • Lower scrap rate

Workpiece

Benefits

  • Nomex Honeycomb Contouring

图片宽度:400px, 图片高度:293px

 

 

 

 

 

 

 

Challenges

  • Uneven machined surface, severe burrs and excessive dust
  • Vulnerable to workpiece deformation, tearing and collapse due to compression
 
 
  • Burr reduction by 90%
  • Efficient 5-axis contouring of complicated shapes
  • Optional fully-closed protection and vacuum system against dust and explosion

 

Workpiece

  • Nomex Honeycomb Contouring

 

 

 

 

 

 

Challenges

  • Uneven machined surface, severe burrs and excessive dust
  • Vulnerable to workpiece deformation, tearing and collapse due to compression

Benefits

  • Burr reduction by 90%
  • Efficient 5-axis contouring of complicated shapes
  • Optional fully-closed protection and vacuum system against dust and explosion