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Alumina Ceramic Impeller Machining

Workpiece

  • Alumina Ceramic Impeller
  • φ100x18mm
  • HV1,760

Challenges

  • High-hardness material with high profile tolerance requirement
  • Poor tool life and profile tolerance of grinding tools
  • Sever workpiece sub-surface damage (SSD) shortening the blades service life
  • Low machining efficiency

Benefits

  • Longer tool life and higher contour accuracy with ultrasonic machining
  • Reduced SSD and chippings
  • Polishing time shortened from improved surface quality

Workpiece

Benefits

  • Nomex Honeycomb Contouring

图片宽度:400px, 图片高度:293px

 

 

 

 

 

 

 

Challenges

  • Uneven machined surface, severe burrs and excessive dust
  • Vulnerable to workpiece deformation, tearing and collapse due to compression
 
 
  • Burr reduction by 90%
  • Efficient 5-axis contouring of complicated shapes
  • Optional fully-closed protection and vacuum system against dust and explosion

 

Workpiece

  • Nomex Honeycomb Contouring

 

 

 

 

 

 

Challenges

  • Uneven machined surface, severe burrs and excessive dust
  • Vulnerable to workpiece deformation, tearing and collapse due to compression

Benefits

  • Burr reduction by 90%
  • Efficient 5-axis contouring of complicated shapes
  • Optional fully-closed protection and vacuum system against dust and explosion