Workpiece 🔔 3D-Printed Titanium Alloy TC4 🔔 25x12x10mm Challenges ❌ Long cycle time ❌ Short tool life ❌ Poor performance ❌ Severe burring and poor surface quality Conprofe Benefits ✅ Cycle time down by over 50%, from 25min… Read More »3D-Printed Titanium Alloy Spinal Cage Milling
Workpiece 🔔 AlSiC workpiece (60% SiC) 🔔 M3x6mm Thread Holes Challenges ❌ Long cycle time with manual tapping: 3,600s+ ❌ High scrap rate from poor thread quality ❌ 6 taps needed to machine one hole ❌ Manual operation… Read More »AlSiC Threaded Hole Machining
Workpiece 🔔 Quartz Glass Substrate 🔔 Chamfer and Side Machining (Required Roughness Sa 150nm) Challenges ❌ Low efficiency (C/T 120min) ❌ Poor side wall surface quality Conprofe Benefits ✅ 88% cycle time reduction, from 120min to 14.5min ✅… Read More »Quartz Glass Substrate Chamfer & Side Machining
Challenges ❌ Low machining efficiency ❌ Vulnerable to hole edge chipping Conprofe Solution 🔔 Ultrasonic Precision Engraving and Milling Center ULM-600 🔔 Ultrasonic Machining System 🔔 Solld PCD Drill Conprofe Benefits ✅ Continuous drilling of 1,200 D0.5x5mm holes… Read More »Quartz Glass Showerhead Drilling
Challenges ❌ Immature machining solution ❌ Hard to control hole perpendicularity ❌ Hole wall roughness ≥Sa 6.54μm ❌ Hole roundness ≥0.025mm Conprofe Solution 🔔 Ultrasonic Precision Engraving and Milling Center ULM-600 🔔 Ultrasonic Machining System 🔔 Solid PCD Micro… Read More »Single Crystal Silicon Curved Electrode Hole Drilling
Workpiece 🔔 Single Crystal Silicon 🔔 Hole: D0.65x15mm 🔔 Depth-Diameter Ratio: 23:1 Challenges ❌ Vulnerable to hole edge chipping ❌ Long cycle time ❌ Short tool life Conprofe Benefits ✅ No chipping around hole edges ✅ Cycle time… Read More »Single Crystal Silicon Showerhead Hole Drilling
Workpiece 🔔 Nomex Honeycomb Contouring Challenges ❌ Uneven machined surface, severe burrs and excessive dust ❌ Vulnerable to workpiece deformation, tearing and collapse due to compression Conprofe Benefits ✅ Burr reduction by 90% ✅ Efficient 5-axis contouring… Read More »Nomex Honeycomb Contouring
Conprofe Ultrasonic 5-Axis Simultaneous Gantry Machining Center UGG4020-5AXIS, an Effective CNC Solution for hard-to-cut materials like Nomex Honeycomb – Burr reduction by 90% – Efficient contouring of complicated shapes – Significant cutting force reduction – Optional fully-closed protection and vacuum system… Read More »[Case] Conprofe Ultrasonic Machining Solution for Nomex Honeycomb
Previously our customer could only mill and thread the workpiece with low machining efficiency. Long cycle time and severe cracks on the surface have led to very high production costs. But with Conprofe Ultrasonic Machining System, the cycle time is… Read More »[Case] Ultrasonic Engraving and Milling in Aviation
Previously our customer could only complete the threads in the difficult-to-cut AlSiC workpiece manually. 3~5 taps are needed to complete one hole. High labor cost, long cycle time and poor tool life prohibited high-yield mass production. With Conprofe’s Ultrasonic Tapping… Read More »[Case] Ultrasonic Drilling and Tapping in Aviation
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